Transforming Aerospace Maintenance
In the high-stakes world of corporate jet maintenance, where downtime costs millions and precision is everything, the right tools can redefine what’s possible. That’s why we’re thrilled to spotlight Quiet Technology Aerospace (QTA), a leader in corrosion solutions, and their game-changing experience with Perfect Point EDM’s E-Drill. As Martin Gardner, QTA’s Executive Vice President, shares in their testimonial video, “We adopted the E-Drill because drilling out rivets is arduous and slow. You get a lot of secondary damage with elongated holes that require rework.” With the E-Drill, QTA has slashed fastener removal time by 80%, proving its worth in their mission to keep aircraft flying.
QTA specializes in eliminating corrosion on corporate jet inlet cowls, replacing corrosion-prone aluminum honeycomb and stainless steel screens with advanced carbon graphite structures. Since 1988, they’ve upgraded over 400 aircraft with zero failures, offering a permanent, cost-effective solution compared to OEM replacements. But dismantling these components meant tackling tough, nickel-based monohull fasteners—a slow, error-prone process that caused secondary damage. The E-Drill’s computer-controlled electric spark and pulse cutting technology changed that, delivering speed and precision that manual drilling couldn’t match. “With the E-Drill, it’s much quicker—probably taking just 20% of the time that hand drilling does to disassemble an inlet. No secondary damage, and it improves our turn time,” Gardner explains.
The E-Drill’s impact is undeniable. By cutting fastener removal time by 80%, QTA has reduced aircraft turnaround from 3-4 weeks to just two weeks, a critical edge for operators of $60 million jets who demand rapid service. Since adopting the E-Drill four years ago, QTA has removed over 65,000 fasteners, fueling their growth from one aircraft type to eight, with a new thrust reverser upgrade launching this year. “Better tools for technicians allow us to address the market need. The E-Drill is a key element in satisfying customers,” Gardner says, highlighting how the tool supports QTA’s commitment to efficiency.
QTA sees itself as a disruptive force, and we’re proud to be part of their journey. “We’re a little bit of a disruptive technology… solve root causes rather than just fixing symptoms,” Gardner notes, a philosophy that aligns with Perfect Point’s mission. The E-Drill’s precision enables QTA to deliver high-quality service without costly rework, cementing their market leadership in corrosion upgrades. At Perfect Point EDM, we’re honored to empower innovators like QTA, whose success shows how the E-Drill transforms maintenance, saving time, cutting costs, and boosting reliability.
Ready to soar with the E-Drill? Visit ppedm.com/e-drill to learn more or contact us to see how we can elevate your operations. Watch QTA’s testimonial video to witness the E-Drill in action and discover why it’s a game-changer for aerospace maintenance!