HI-LITE™ pins represent a breakthrough in aerospace fastening technology, offering a high-strength, controlled preloaded system for structural assemblies. These pins are designed to provide a versatile solution for various aerospace applications, from wings to fuselage, engine fairings, and more. HI-LITE™ pins are the evolved version of HI-LOK™ pins, boasting improved features and performance. HI-LITE™ pins are engineered to deliver controlled preload, ensuring optimal performance and reliability in critical aerospace structures. They are available in a wide range of materials and coatings, making them suitable for installation in various structures and environments. Designed for shear and/or tension applications on plain or sloped surfaces, HI-LITE™ pins offer versatility and flexibility in assembly.
Traditional Removal Methods:
Traditionally, HI-LITE™ pins are removed using conventional tooling methods, which may involve drilling or grinding. However, these methods can be time-consuming, labor-intensive, and may pose risks to surrounding structures. Moreover, traditional removal methods may generate debris or foreign object debris (FOD), compromising safety and efficiency.
Why E-Drill Is Better:
E-Drill offers a superior alternative for the removal of HI-LITE™ pins, overcoming the limitations of traditional methods. With its advanced technology, E-Drill enables fast, precise, and non-contact removal of fasteners, minimizing the risk of damage to surrounding structures. E-Drill’s controlled and efficient process ensures minimal disruption and downtime during maintenance operations. Additionally, E-Drill eliminates the generation of debris or FOD, enhancing safety and reliability in aerospace applications. By leveraging E-Drill for HI-LITE™ pin removal, aerospace professionals can achieve optimal performance and maintain the integrity of critical structures with ease and confidence.
HI-LITE™ Pins
| Part Number | Head Style | Material |
|---|---|---|
| HST10 | Protruding Shear | Titanium |
| HST11 | 100° Flush Shear | Titanium |
| HST110 | Protruding Shear | Titanium |
| HST111 | 100° Flush Shear | Titanium |
| HST112 | Protruding Tension | Titanium |
| HST113 | 100° Flush Tension | Titanium |
| HST118 | Protruding Shear | Alloy Steel |
| HST119 | 100° Flush Shear | Alloy Steel |
| HST12 | Protruding Tension | Titanium |
| HST120 | Protruding Tension | Alloy Steel |
| HST121 | 100° Flush Tension | Alloy Steel |
| HST122 | Protruding Shear | Aluminium Alloy |
| HST123 | 100° Flush Shear | Aluminium Alloy |
| HST13 | 100° Flush Tension | Titanium |
| HST134 | Protruding Shear | Alloy Steel |
| HST135 | 100° Flush Crown Shear | Alloy Steel |
| HST140 | Protruding Shear | CRES |
| HST141 | 100° Flush Shear | CRES |
| HST152 | Protruding Shear | Nickel Based Alloy |
| HST1529 | 100° Flush Crown Shear | Titanium |
| HST154 | Protruding Tension | Nickel Based Alloy |
| HST157 | 100° Flush Shear | Nickel Based Alloy |
| HST159 | 100° Flush Tension | Nickel Based Alloy |
| HST18 | Protruding Shear | Alloy Steel |
| HST19 | 100° Flush Shear | Alloy Steel |
| HST20 | Protruding Tension | Alloy Steel |
| HST21 | 100° Flush Tension | Alloy Steel |
| HST218 | Protruding Shear | Alloy Steel |
| HST219 | 100° Flush Shear | Alloy Steel |
| HST22 | Protruding Shear | Aluminium Alloy |
| HST220 | Protruding Tension | Alloy Steel |
| HST221 | 100° Flush Tension | Alloy Steel |
| HST222 | Protruding Shear | Aluminium Alloy |
| HST223 | 100° Flush Shear | Aluminium Alloy |
| HST23 | 100° Flush Shear | Aluminium Alloy |
| HST240 | Protruding Shear | CRES |
| HST241 | 100° Flush Shear | CRES |
| HST248 | Protruding Tension | CRES |
| HST249 | 100° Flush Tension | CRES |
| HST252 | Protruding Shear | Nickel Based Alloy |
| HST254 | Protruding Tension | Nickel Based Alloy |
| HST257 | 100° Flush Shear | Nickel Based Alloy |
| HST259 | 100° Flush Tension | Nickel Based Alloy |
| HST315 | 130° Flush Crown Shear | Titanium |
| HST315 | 130° Flush Crown Shear | Titanium |
| HST315WD | 130° Flush Crown Shear | Titanium |
| HST318 | Others | Titanium |
| HST40 | Protruding Shear | CRES |
| HST41 | 100° Flush Shear | CRES |
| HST410 | Protruding Shear | Titanium |
| HST411 | 100° Flush Shear | Titanium |
| HST412 | Protruding Tension | Titanium |
| HST413 | 100° Flush Tension | Titanium |
| HST415 | 130° Flush Crown Shear | Titanium |
| HST415WD | 130° Flush Crown Shear | Titanium |
| HST48 | Protruding Tension | CRES |
| HST49 | 100° Flush Tension | CRES |
| HST515 | 130° Flush Crown Shear | Titanium |
| HST515WD | 130° Flush Crown Shear | Titanium |
| HST52 | Protruding Shear | Nickel Based Alloy |
| HST527 | 100° Flush Crown Shear | Titanium |
| HST528 | Protruding Tension | Titanium |
| HST531 | 130° Flush Crown Shear | Titanium |
| HST533 | 100° Flush Tension | Titanium |
| HST54 | Protruding Tension | Nickel Based Alloy |
| HST57 | 100° Flush Shear | Nickel Based Alloy |
| HST59 | 100° Flush Tension | Nickel Based Alloy |
| HST622 | Protruding Tension | Titanium |
| HST644 | Protruding Shear | CRES |
| HST645 | 100° Flush Shear | CRES |
| HST646 | Protruding Tension | CRES |
| HST647 | 100° Flush Tension | CRES |
| HST720 | Protruding Tension | Alloy Steel |
| HST744 | Protruding Shear | CRES |
| HST745 | 100° Flush Shear | CRES |
| HST748 | Protruding Tension | CRES |
| HST749 | 100° Flush Tension | CRES |
| HST755 | 100° Flush Shear | Titanium |
| HST756 | Protruding Tension | Titanium |
| HST757 | 100° Flush Shear | CRES |
| HST803 | 100° Flush Shear | Alloy Steel |
| HST844 | Protruding Shear | CRES |
| HST845 | 100° Flush Shear | CRES |
| HSTB134 | Protruding Shear | Alloy Steel |
| HSTB135 | 100° Flush Crown Shear | Alloy Steel |
| HSTB409 | 100° Flush Crown Shear | Titanium |
| HSTB410 | Protruding Shear | Titanium |
| HSTB411 | 100° Flush Shear | Titanium |
HI-LITE™ Collars
| Part Number | Type | Material | Pin Shank Diameter |
| HST1072 | Standard Basic | Titanium | Nominal,1/64 Oversize |
| HST1076 | Standard Self-aligning | CRES | Nominal |
| HST1084 | Standard Self-sealing | CRES | Nominal,1/64 Oversize |
| HST1087 | Standard Basic | CRES | Nominal,1/64 Oversize |
| HST1094 | Standard Basic | CRES | Nominal,1/64 Oversize |
| HST1096 | Standard Self-aligning | Titanium | Nominal |
| HST1176 | Standard Self-aligning | CRES | Nominal,1/32 Oversize |
| HST1183 | Double-Hex Self-aligning | Aluminum | Nominal,1/64 Oversize |
| HST1275 | Double-Hex Self-aligning | CRES | Nominal,1/64 Oversize |
| HST1287 | Standard Basic | CRES | 1/32 Oversize |
| HST1384 | Double-Hex Self-sealing | Aluminum | Nominal,1/64 Oversize |
| HST1385 | Double-Hex Self-sealing | CRES | Nominal,1/64 Oversize |
| HST1479 | Double-Hex Basic | Aluminum | Nominal,1/64 Oversize |
| HST1488 | Double-Hex Basic | CRES | Nominal,1/64 Oversize |
| HST175 | Standard Self-aligning | CRES | Nominal,1/32 Oversize |
| HST178 | Standard Basic | CRES | Nominal,1/64 Oversize |
| HST182 | Standard Self-aligning | Aluminum | Nominal,1/32 Oversize |
| HST185 | Standard Self-aligning | CRES | Nominal |
| HST197 | Standard Basic | CRES | 1/32 Oversize |
| HST373 | Standard Basic | CRES | 1/32 Oversize |
| HST378 | Standard Basic | CRES | 1/64 Oversize |
| HST71 | Standard Basic | Titanium | Nominal,1/64 Oversize |
| HST73 | Standard Basic | CRES | Nominal,1/64 Oversize |
| HST75 | Standard Self-aligning | CRES | Nominal |
| HST771 | Standard Self-sealing | Aluminum | Nominal,1/64 Oversize |
| HST78 | Standard Basic | CRES | Nominal,1/64 Oversize |
| HST79 | Standard Basic | Aluminum | Nominal |
| HST82 | Standard Self-aligning | Aluminum | Nominal |
| HST84 | Standard Basic | Aluminum | 1/64 Oversize,1/32 Oversize |
| HST97 | Standard Basic | CRES | Nominal,1/64 Oversize |
Hi-Lite Manufacturer/Alternate Part Numbers
| Part No. | Description |
|---|---|
| HST113AG8-8 | Hi-Lite |
| HST13AG10-8 | Hi-Lite |
| HST13AG10-7 | Hi-Lite |
| HST113AG8-8 | Hi-Lite |
| HST413AG8-7 | Hi-Lite |
| HST413AG8-9 | Hi-Lite |
| HST113AG8-7 | Hi-Lite |
| HST13AG10-7 | Hi-Lite |
| HST413AG8-8 | Hi-Lite |
| HST413AG8-9 | Hi-Lite |
| HST413AG8-7 | Hi-Lite |
| HST113AG8-7 | Hi-Lite |
| HST13AG10-8 | Hi-Lite |
| HST413AG8-8 | Hi-Lite |
HI-LOK, HI-LITE, HI-TIGUE, HL, HST, HLT, HSTR and HLR are trademarks of HI-SHEAR Corporation, subsidiary of LISI AEROSPACE. Perfect Point EDM, Corp. has no affiliation with Hi-SHEAR or LISI AEROSPACE or any of LISI AEROSPACE’s subsidiaries.
